Abrasive Blasting and Intumescent Coating at Tilbury Community Centre

Completed white intumescent-coated beams and columns at Tilbury Community Centre.

Abrasive blast-cleaning, priming and intumescent coating to existing structural steel during the refurbishment of Tilbury Community Centre.

Contractor: Form Fitout Ltd
Location: Tilbury, Essex
Service: Abrasive blast-cleaning and on-site intumescent coating
Completed: August 2025
Programme: Ten working days
Working pattern: Day shifts within an unoccupied work area
Failed paint lifting from structural steel with corrosion visible underneath.
Abrasive blast cleaning of structural steel beams prior to fire protection coating.

The project requirement

The refurbishment design introduced a suspended ceiling while retaining the existing structural steel without boxing it in.

The accepted project information identified a 60-minute fire-resistance requirement for the relevant beams and columns.

Preparing failed and corroded existing steel

The existing coating had failed in areas and corrosion was present on the steel. A thorough preparation process was therefore needed before the new primer and intumescent coating could be applied.

The work area was unoccupied, allowing the package to be completed during normal day shifts.

Testimonial
NuColour were straightforward to work with and did exactly what they said they would. The quality and speed of the work was spot on.
Simon
Operation Manager

Our scope of work

Our scope covered cleaning and abrasive blast-cleaning of the existing beams and columns to Sa 2½, application of Manor QD Phosphate HB420 primer and airless-spray application of the specified Thermoguard intumescent coating.

Preparation and coating application

The failed coating and corrosion were removed by abrasive blast-cleaning to Sa 2½.

The prepared steel was then primed with Manor QD Phosphate HB420 before the specified Thermoguard intumescent coating was applied by airless spray.

The work was completed during day shifts within an unoccupied work area, giving the team clear access for preparation and coating across the ten-day programme.

The outcome

The preparation and coating package was completed over ten working days as part of the community-centre refurbishment.

The existing beams and columns were taken from a failed, corroded condition through to a newly prepared, primed and intumescent-coated finish.

Abrasive-blast-cleaned steel columns ready for primer application.
Airless spray application of intumescent coating to prepared structural steel.
Completed white-coated structural steel inside Tilbury Community Centre.
Completed intumescent fire protection system providing 60-minute fire resistance.

Existing steel from blast-cleaning to completed coating

The photographs show the condition of the existing steel, the abrasive preparation process and the newly coated beams and columns.

Does existing steel need preparation before coating?

Send us photographs, drawings and the available project specification. We can assess the steel condition and advise on an appropriate on-site survey, preparation method and coating programme.

Illustration of a person in protective gear holding a spray gun, set against overlapping red and green circular backgrounds.
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Gallery

Pictures throughout the project.

Graco 695 XT airless sprayer with a yellow bucket in an unfinished industrial interior with metal framing and construction equipment.
Hand in black glove holding a blue infrared thermometer showing 20.1°C and a black temperature and humidity meter showing 18.5°C, 73.2% relative humidity, and 13.6°C dew point.
Interior construction site with yellow steel support beams surrounded by red safety barriers and exposed ceiling ducts and wiring.
Selected Projects

Selected Structural-Steel Projects

Examples of intumescent application across commercial, refurbishment and live working environments.