Tilbury Community Centre

Client
Form Fitout
Location
Tilbury, Essex
Service
Intumescent Fire Protection Coatings

This project involved the application of a passive fire protection system to structural steelwork as part of a community centre refurbishment. The works were undertaken to achieve a 60-minute fire resistance rating in accordance with the project fire strategy.

Due to the condition of the existing steel, full surface preparation was required prior to the application of any protective coatings.

Abrasive blast cleaning of structural steel beams prior to fire protection coating.

All steelwork was abrasive blasted to remove existing coatings, corrosion and surface contamination, achieving a clean, sound substrate suitable for fire protection application. Particular attention was given to heavily corroded areas to ensure consistent surface quality across all members.

Following preparation, a zinc phosphate primer was applied to provide long-term corrosion protection and ensure optimal adhesion of the intumescent system.

Testimonial
NuColour were straightforward to work with and did exactly what they said they would. The quality and speed of the work was spot on.
Simon
Operation Manager

Thermoguard WI intumescent coating was then applied by airless spray to achieve the specified dry film thickness required for a 60-minute fire resistance period. Application was carried out in accordance with the manufacturer’s data sheets and project specification.

Where required, a compatible flame-retardant topcoat was applied to provide a uniform finish and additional protection to exposed areas.

Airless spray application of intumescent coating to prepared structural steel.
Completed intumescent fire protection system providing 60-minute fire resistance.

The completed system provides a durable, compliant passive fire protection solution designed to maintain structural integrity in the event of fire. All works were carried out to a high standard, with full quality control throughout the process to ensure long-term performance and compliance.

Illustration of a person in protective gear holding a spray gun, set against overlapping red and green circular backgrounds.
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Gallery

Pictures throughout the project.

Graco 695 XT airless sprayer with a yellow bucket in an unfinished industrial interior with metal framing and construction equipment.
Hand in black glove holding a blue infrared thermometer showing 20.1°C and a black temperature and humidity meter showing 18.5°C, 73.2% relative humidity, and 13.6°C dew point.
Interior construction site with yellow steel support beams surrounded by red safety barriers and exposed ceiling ducts and wiring.
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