Glossary

Fire Protection & Intumescent Coating Glossary

A plain-English guide to terminology used in structural-steel fire protection and intumescent coating projects. These definitions provide general information and do not replace project-specific design or product documentation.
Glossary

A to B

Essential terminology for fire protection and compliance.

Adhesion

The bond between a coating and the surface beneath it. Preparation, compatibility, application and exposure conditions can all affect adhesion.

Approved Document B

Government guidance on ways of meeting the fire-safety requirements of the Building Regulations in common situations in England. It does not itself set every project requirement or guarantee compliance.

Glossary

C to D

Technical definitions supporting specification and compliance.

Close-up of metal beams joined with rough, white textured fireproofing material in a building structure.
C

Char formation

The expanded insulating layer formed when an intumescent coating reacts to heat. The char slows heat transfer to the protected steel.

Metal container of Q.D. Phosphate HB420 Buff Primer with hazard symbols for flammability, health warning, and respiratory hazard, labeled 5 litres.
C

Compatibility

The suitability of primers, intumescent coatings, topcoats and existing substrates for use together as a documented system.

Close-up of white spray foam insulation applied to a metal building frame structure.
C

Critical steel temperature

The design temperature at which a particular structural member is assessed as reaching its limiting load-bearing condition. It must come from the accepted structural fire design.

Corrosion resistance

The ability of a coating system to reduce corrosion of the steel in its intended exposure environment. Intumescent protection and corrosion protection are related but separate considerations.

Dew point

The temperature at which moisture can condense from the air. Coating application normally requires a suitable margin between steel temperature and dew point, as stated in the product data.

Hand holding a digital coating thickness gauge displaying a measurement of 460 micrometers on a white painted surface.
D

Dry film thickness

The thickness of a coating after it has dried sufficiently for inspection. For intumescent coatings, the required DFT is taken from the accepted member-specific schedule and system data.

Glossary

E to F

Core definitions for fire protection systems.

Encasement

A fire-protection method that encloses a structural member using a tested board, spray or other protective system.

Fire rating

An informal term commonly used for a stated period or classification of fire resistance. The relevant performance criteria and test or assessment basis must also be identified.

Field of application

The range of materials, member types, dimensions, exposure arrangements and other conditions covered by the relevant test or assessment evidence.

Glossary

H to I

Technical definitions supporting specification and compliance. Navigate between sections using the tabs below.

Heat transfer

The movement of thermal energy by conduction, convection or radiation. Intumescent char helps reduce the rate at which heat reaches the steel.

Insulation value

A description of resistance to heat transfer. Structural-steel intumescent coatings are generally selected to support load-bearing fire resistance; this should not automatically be described as an insulation classification.

Intumescence

A reaction in which a material expands when exposed to heat, forming a protective char.

Inspection protocol

The agreed inspection stages, methods, acceptance criteria, responsibilities and records for a particular work scope.

Impact resistance

The ability of a coating system to withstand a defined level of mechanical impact without unacceptable damage.

Industrial application

Coating work carried out in manufacturing, processing or industrial environments, often requiring additional controls for access, operations and exposure conditions.

Glossary

L to P

Essential terminology for fire protection and compliance.

Construction worker in safety gear near steel beams and ceiling with circular blue elements in a workspace.
L

Load-bearing capacity

The ability of a structural element to support its applied load. Steel’s load-bearing performance reduces as its temperature rises.

Person wearing protective suit, gloves, and respirator applying fireproof coating to metal pipes and beams in industrial setting.
M

Measurement methodology

The agreed method used to identify members, take readings, record results and compare them with the applicable schedule or acceptance criteria.

Micron

One thousandth of a millimetre, written as µm. WFT and DFT are commonly recorded in microns.

Mill scale

An oxide layer formed on hot-rolled steel. Whether it must be removed depends on its condition, the preparation requirement and the selected coating system.

Close-up of a white-painted metal plate with three bolts fastening a structural steel beam in an industrial setting.
P

Passive fire protection

Built-in measures intended to resist fire or limit its effects without needing manual activation. Examples include intumescent coatings, fire-protection boards and compartmentation.

P

Primer

A coating applied to prepared steel to provide adhesion and, where required, corrosion protection. It must be compatible with the complete intumescent system.

Glossary

S to Z

Technical definitions supporting specification and compliance. Navigate between sections using the tabs below.

Section factor

A measure of a steel member’s heated perimeter relative to its cross-sectional area, commonly expressed as Hp/A or Am/V. It influences how quickly the member heats and the required protection thickness.

Steel profile

The shape and dimensions of a structural-steel member, such as a universal beam, column or hollow section.

Surface preparation

Cleaning or treatment carried out to make a substrate suitable for the selected coating system. The required method depends on condition, contamination and system requirements.

System specification

The project information defining the accepted primer, intumescent coating, optional topcoat, required thicknesses, preparation, exposure and application requirements.

Topcoat

A compatible finishing coat used where required for appearance or environmental protection. Not every system or exposure requires the same topcoat.

Thermal conductivity

A measure of how readily heat passes through a material. Lower conductivity generally means slower conductive heat transfer.

Traceability documentation

Records connecting products or batches with dates, work areas and other application information within the agreed project scope.

Wet film thickness

The thickness of a coating immediately after application. It is used as an in-process control before the coating dries to its final DFT.

FAQ

Terminology FAQs

Common queries about fire protection terminology and compliance standards.
What is intumescence?

Intumescence is the expansion of a reactive material when exposed to heat. In a suitable coating system, the expanded char slows the rate at which structural steel heats during a fire.

Why does WFT matter?

WFT gives the applicator an immediate indication of wet coating build. It helps guide application, but the coating must dry before its final DFT can be assessed.

What is section factor?

Section factor compares the heated perimeter of a steel member with its cross-sectional area. Members with higher section factors generally heat more quickly and may require greater protection thickness.

How is Sa 2½ defined?

Sa 2½ is a visual blast-cleaning preparation grade in ISO 8501-1, commonly described as very thorough blast-cleaning. Acceptance should be assessed using the standard’s written descriptions and representative photographs.

What is passive fire protection?

Passive fire protection is built into a building or element to resist fire or limit fire spread without needing someone to activate it. The precise requirements are set by the project’s fire-safety and structural design.

Graco 695 XT airless sprayer with a yellow bucket in an unfinished industrial interior with metal framing and construction equipment.
Hand in black glove holding a blue infrared thermometer showing 20.1°C and a black temperature and humidity meter showing 18.5°C, 73.2% relative humidity, and 13.6°C dew point.
Interior construction site with yellow steel support beams surrounded by red safety barriers and exposed ceiling ducts and wiring.
Selected Projects

Selected Structural-Steel Projects

Examples of intumescent application across commercial, refurbishment and live working environments.
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